In 2009, due to the sluggish market cycle, the automobile industry was seriously declining. The machine tool industry relied on large-scale floor boring machines and vertical lathes to be used in the wind power (green energy) market. Looking forward to 2010, the machine tool industry will be the first year of investment after the financial turmoil and the expansion of equipment due to the rush effect and recovery. Some old equipment cannot supply new orders. Including automotive, aerospace, wind power, shipbuilding, fluid transportation engineering, medical industry related components, are the current demand industry indicators in Europe and the United States.
The tool magazine system is a device that provides the need for storage and tool change in the automatic machining process; its automatic tool change mechanism and the tool magazine that can store multiple tools; it changes the traditional production mode. With the control of computer programs, you can complete a variety of different processing needs, such as milling, drilling, boring, tapping and so on. Significantly shorten the processing time and reduce production costs; this is the biggest feature of the tool magazine system.
The development of the new blue ocean in the polarized market of the machine tool. In 2009, the TIMTOS in Taipei and the EMO tool machine exhibition in Italy, the development of the machine tool showed great and minimal polarization development, and the ATC (Auto Tools Change) tool magazine developed. The same is true:
1. Simplified and mechanical turret tool magazine Simple knives storage function, simple structure, green energy, environmental protection, lightweight, low-cost tool magazine structure design, to achieve the goal of high efficiency and energy saving. For example, the mechanical type of the same type of knife-type knife magazine developed by Jisuke Co., Ltd., with the structural design of the flat cam and the ATC cam mechanically, with the solenoid valve and the mechanical valve acting on the two-stage cutter cylinder, When the tool arm is in the process of changing the tool, the spindle is synchronized to loosen the knife to complete the entire tool change stroke. The tool change time (including the spindle loose clamp) only takes 1.1 seconds (60 Hz).
In addition to rapid tool change, it has a lightweight, low-cost structure; and it is leading the industry in terms of tool holder design, body structure, machining accuracy, and green energy environmental protection. The service life and running performance are more in line with the needs of customers. R&D patents of 7 countries including the United States, Germany, South Korea, Taiwan, China, Brazil and India; the brake electronic board design has been certified by TUV's CE and EMC directives.
In addition to the belt-type spindle, the innovative "Mechanical Synchronous Knife Disc Cutter" can also be used with IDD and built-in spindles. Such a simple, lightweight, small size and multi-functional structure of the storage knife magazine structure can be changed according to market demand, and applied to high-speed horizontal machining center, gantry machining center, and storage of various vertical horizontal machining centers. On the tool change system.
2. Complicated and refined tool changer tool magazine The mainstream development of the global machine tool industry in recent years, emphasizing high-efficiency, high-speed, multi-functional, high-tech machine tools with reduced process and energy saving; the more refined the structural design, the more time the tool change Faster, the higher the productivity, such as the focus of TIMTOS 2009, the "single-machine multi-tasking composite" model, the combination of turning and milling functions. Large boring and milling machine, vertical car, turning and milling machine, horizontal processing machine and moving column swaying beam type, multi-axis design, with the vertical warehouse five-sided gantry tool changer tool magazine designed to shorten the processing Time, the purpose of improving processing accuracy.
R&D energy does not fall and rises and develops a number of revolutionary tool magazines. In the face of the recovery of the tool machine industry in 2010, Jifu Company is committed to developing tool magazine products that meet market demand. It needs high load, high capacity, high speed and weight. Light and low cost concept. Based on this concept, we have developed a tool magazine with various functional features that meet the needs of the industry:
1. Customized lightweight and low-cost architecture tool magazine The tool magazine type meets the four requirements of thin and light, intelligent, low-cost, and green energy, emphasizing diversity, high speed and high energy. In response to the demand for customization, the tool changer must strive to break through the existing specifications and meet the professional requirements tailored by customers, such as various vertical horizontal center processing machines and Tapping Center, which can be applied to general mold processing. Motorcycle parts, 3C industry, etc.
2. High-performance, high-precision horizontal tool magazine with high speed, high precision, strong cutting mechanical characteristics:
(1) Long-distance transport (2) Simultaneous tooling and linkage opening and closing, greatly reducing tool change time (3) Large and high-capacity expandable tool magazine (4) High-efficiency and precise positioning drive and tool selection The structure of the system tool magazine must take into account the tool change efficiency and the storage efficiency, the variable tool magazine type (capable of holding 120/180/200 or more tools) and various precision tool change systems. It is used in general mold processing, steam locomotive parts, 3C industry, aerospace industry and other industries.
3. Milling composite architecture tool magazine In response to the advent of the multi-tasking composite new generation trend, the multi-tool tool storage tool magazine, combined with the high machining efficiency of the turning and milling composite machine, can reduce the workpiece machining process and improve the workpiece precision. It is used in the processing of steam locomotive parts, tools and tool holders.
4. Five-axis machine structure can process multiple faces at a time, shorten processing time, improve machining efficiency and save labor cost. This structure has gradually become the new mainstream of Taiwan machine tools, suitable for aerospace, medical, automotive, electronics, Communication industry, etc.
5. Large boring and milling machine structure tool magazine In order to meet the needs of the aerospace, automotive industry, petrochemical, and wind energy industries, it is engaged in precision machining of large-scale workpieces and pipelines.
6. Vertical lathe architecture tool magazine The tool magazine for overweight tool load, in response to the multi-functional trend of processing tools, echoes the heavy cutting needs of large workpieces, such as aerospace, petrochemical, wind energy and other industrial processing.
7. Multi-axis head warehouse system architecture Five-sided gantry tool magazine spindle multi-axis and with head warehouse system and vertical single-point and multi-point tool change system, high-precision, powerful cutting, can facilitate the processing of multi-axis workpieces Reduce processing time and increase productivity. Used in aerospace, automotive, and wind energy industries.
Green low-carbon high-quality ultra-small machine tool research and development new world ATC organization not only shortens the non-cutting time, but also pays more attention to technology diversification and price economy to meet the needs of customization. Jisuke Company, which has always focused on the innovation and development of the tool magazine, can be said to be the pioneer of Taiwan's tool magazine manufacturing industry. It follows the "customer first" orientation, with R&D technology as the core and business development as the supplement, and develops toolbox products that are more suitable for customers. . A deep understanding of market demand is only the first step. Next, we need to cooperate with sales channels, provide reasonable price consensus, match after-sales service and technical support.
In addition to the efficiency of the tool magazine, MyCIMT, reducing production costs, is the only way to pursue profits in the market in recent years. Due to the demand for green environmental protection, through the improvement of process and materials, and the focus on clean processes, the harmful substances generated during production and processing can be reduced. In addition to reducing environmental damage, product quality can be improved and energy efficiency and environmental protection can be achieved. The business objectives of the "low-carbon economy" are not only to stop the slogan, but to implement green management. Chen Nianqi quoted Zhan Bingchi, general manager of the Precision Machinery Center, as saying that "the future development of tool machines in the direction of extreme and minimum poles will be a new blue ocean strategy for the industry to break away from the current price." Large-scale machine tools have many items and are highly competitive. The market for very small machine tools is still rare. It is worthy of Taiwanese manufacturers to actively invest in research and development. If they can grasp the market opportunities, they can avoid Taiwan's usual price-cutting competition strategy.
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