Synthetic diamond catalyst alloy powder rapid solidification research project financing

The main research contents of the rapid solidification development project of synthetic diamond are: (1) improvement and improvement of gas atomization equipment, including structural design of melting chamber, improvement of vacuum system and development of atomizer; (2) preparation process, including alloy Smelting, gas atomization process and characteristics and structure of powder catalyst; (3) Popularization and application of powder catalyst and morphology, performance and synthetic characteristics of synthetic diamond.
The achievement has made innovations and breakthroughs in key technical problems such as double-twisted medium frequency induction heating, atomizer and powder catalyst oxygen content control, and formed a complete set of diamond catalyst powder technology with independent intellectual property rights. The developed Ni-Mn-Co alloy powder has a spherical shape and uniform composition, and the -100 mesh powder extraction rate is >90%, and the oxygen content is <200 ppm. The powder catalyst synthetic diamond test results show that the synthetic yield can be improved, the consumption of cemented carbide and raw materials can be reduced, the production cost of diamond can be reduced, and high-yield abrasive grade diamond can be synthesized, and high-quality coarse particles and high-grade diamond can be synthesized.
The project has been mass-produced. So far, it has produced and sold 16 tons of Ni-Mn-Co alloy powder catalyst, with an output value of 3.2 million yuan, a profit and tax of 950,000 yuan, and an indirect economic benefit of more than 7 million yuan. China is a world diamond production country, but the variety is single, the grade is in the middle and low grade, about one-third of the presses are forced to stop production. The powder catalyst process is adopted, the investment is small, the effect is quick, and the benefit is remarkable. The promotion and application of powder catalyst will promote the technological innovation and progress of China's diamond industry, adjust the product structure, and promote the industrialization process of China's high-grade diamonds, thus prompting China's diamond industry to get out of the predicament and embark on a sustainable development path, which will generate huge Economic and social benefits.
 

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