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Liang Xunyi, Honorary President of China Machine Tool Industry Association, commented: "The machining accuracy of this machine tool can meet the processing requirements. It is a product that is not easy to make. After our own brand products come out, it will break the situation that foreign brands can live in strange places. The first effect is that the price of imports has been suppressed, so the goods are really expensive and contribute a lot. Although the scope of application of the products is not so wide, it is very important. I advocate that our machine tool enterprises must be specialized, precise and special, not to be shoddy. When we get together, we must develop our strengths. Innovating product structure is responsibility, obligation and contribution."
The screw rotor grinding machine is mainly used for precision machining of special-shaped screw rotors, and the special-type screw rotors are widely used in machinery and equipment of mining, chemical, power, metallurgy, construction, machinery, refrigeration and light industry, and the tooth shapes of these parts are each Different, high precision requirements, processing difficulty is also relatively large, is a typical general machinery, which screw compressor, freezer, industrial pump screw rotor accuracy requirements, the most representative. Screw screw market demand is very large, but its key manufacturing equipment has been available only by several foreign companies, and China is still completely dependent on imports, so these manufacturing equipment in the Chinese market is expensive, basically more than 10 million. SK7032 series CNC screw rotor grinding machine has broken this situation, and has reached the advanced level of similar foreign machine tools in terms of precision, performance and stability, filling the domestic blank and replacing imported machine tools.
Due to the design and manufacturing level of precision screw rotor parts, high-precision screw rotor processing equipment has been developing very slowly since the 1960s. The production of related equipment and precision screw rotors in China started in the mid-1960s, from imitation to independent development, and experienced a tumultuous pace of about 35 years. After the 1980s, some advanced foreign screw processing, testing equipment and computer software and hardware were introduced, which greatly improved the manufacturing level of screw rotors in China. However, the milling processing technology was mainly used, and the finishing tools all depended on imports.
The tooth surface of the rotor is a complex three-dimensional surface. Due to the small number of teeth of the screw rotor and the large spiral angle, the milling calculation is complicated, the tool manufacturing requirements are high, and the machining accuracy is low. The machining method of precision grinding after milling reduces the requirements of rough machining on equipment and large cutters, can effectively improve the machining precision of the screw rotor, and further improve the performance and working efficiency of the compressors, industrial pumps and refrigerators of the end products. Make its products more energy efficient, more environmentally friendly, and produce good social benefits.
Zhou Bin, chief designer of SK7032 CNC screw rotor grinding machine, told the reporter: "The thread shape of the screw rotor is very complicated. This machine tool is very difficult. The design difficulties and independent innovations are mainly the theory and experiment of compressor rotor forming grinding. Research; automatic compensation technology for trimming and trimming errors of complex space surfaces; development and manufacture of series of high-precision CNC screw rotor grinders. Screw rotors used to be mainly milled, precision and surface quality are not met, especially for precision It must be ground, and this machine achieves strong grinding. From the experience of foreign countries, it can be made faster than milling, which is very practical."
After one year of structural adjustment and industrial upgrading, Hanjiang Machine Tool Co., Ltd. launched a SK7032 CNC Screw rotor grinder with independent intellectual property rights. The significance of its first set of first set has not only been highly praised by industry experts and peers, but also Attracted the attention of visitors.