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At present, robots play an increasingly important role in more manufacturing segments, and polishing, polishing, and deburring are indispensable foundations in the manufacturing industry. With the disappearance of the demographic dividend and the increasing demand for lowering costs and improving product quality, the market is increasingly demanding polishing and polishing robots.
“With the development of the times, whether it is polishing quality, production efficiency or manual labor conditions, various factors have prompted the grinding industry to put forward new demands for automation and robots. The China Robot Industry Alliance held on October 18-19. At the 2016 China Robot Grinding Industry Innovation Summit, Song Xiaogang, executive director and secretary general of the China Robot Industry Alliance, said: "There is a market for demand. If there is a market, we need to quickly find a solution and it is the most suitable solution for China. This aspect requires the self-effort of our company; on the other hand, it needs a larger platform like our summit today, which is a combination of equipment, materials, technology, technology and other companies to strengthen communication. Enlightenment in each other's needs and experiences, seeking cooperation, joint efforts, and common development. â€
Promote the "Robot +" mode in line with market demand. The summit will be based on the theme of "Technology Drives, Zhiyan Future". Song Xiaogang pointed out that in 2015, the sales of industrial robots in the Chinese market exceeded 68,000 units, and it has become the world's largest market for three consecutive years. The main reason for this rapid growth is threefold:
First, China's economic development has entered a new normal, structural adjustment, transformation and upgrading, quality improvement and efficiency have become new development strategies; and accelerating the development of the robot industry and promoting the application of robots is an important way to achieve new strategies.
Second, China has the largest manufacturing industry with the largest number of categories, providing a wide range of applications for robots and providing a continuous impetus for the development of the robot industry.
Third, after years of rapid development, China has already possessed a relatively solid industrial foundation for the development and application of robotics. Therefore, it can be said that the demand of the market and the application of the pull are the biggest advantages of the development of Chinese robots.
From the perspective of macro development, Hao Yucheng, deputy secretary-general of the China Robot Industry Alliance, proposed the "robot +" innovation model. He pointed out that the promotion of the "Robot +" innovation model aims to improve the overall innovation level of China's independent industrial robots and accelerate the industrialization of China's industrial robots; through the depth of "robot + manufacturing process" and "robot + management process" Integration, achieving extensive innovation in complex industries and improving the innovation level of China's independent industrial robots.
Hao Yucheng pointed out that to promote the "robot +" innovation model, we must focus on breaking through three technologies - industrial robot innovation technology, peripheral equipment development technology and software model research and development technology, the essence of which is to change the connotation and extension of manufacturing, change production methods. From the key areas, the “Robot+†innovation model needs to improve the high-end innovation level of the ten key areas formulated by “Made in China 2025â€, and build an industry innovation ecosystem, and win the “robot†through innovation-driven leadership. +". When talking about innovation-driven leadership, he said: "Excellent leaders or entrepreneurs must have the quality and ability to shape the internal driving force of outstanding employees and teams. The driving force of innovative core technology is this excellent quality and ability. The embodiment and promotion are the important leadership to win smart manufacturing."
Breaking through the industrial bottleneck and promoting the application of grinding in the terminal market is an indispensable basic process in the manufacturing industry. Robots have an extremely wide range of applications in this manufacturing process – whether it's grinding, polishing, or deburring, the robots are now busy. As one of the many types of industrial robots, the polishing and polishing robot is mainly used for the surface grinding of the workpiece, the deburring of the corners, the grinding of the weld, the deburring of the inner cavity and the like. The use of sanding and polishing robots has a good effect on improving the quality of polishing and product finish, ensuring consistency, improving productivity, and improving workers' working conditions.
As a world leader in the field of materials, 3M has a history of more than 100 years in the grinding industry, including a wide range of grinding belts, fiber discs and small sanders, sanders, sanders and more. “3M does not directly do robot polishing workstation business, but we will develop robot polishing workstations with customers and integrators to work with customers to study the feasibility of automated grinding. We have very rich experience in this area.†3M China Limited Zhang Zhijun, a senior grinding technology engineer of the company, said: "In fact, the essence of grinding is the mutual friction between two materials. The materials involved in friction will wear according to their hardness and toughness. Therefore, under normal circumstances, the hardness of the abrasive is greater than that processed. Twice the material.†He detailed the selection challenges of the abrasive tools to the delegates. And 3M China grinding technology expert John Barry warns everyone that automated grinding is a systematic project to ensure the best benefit of matching the entire grinding station, such as robots, fixtures, spindles and other components.
According to Zhai Yaoping, system designer of KUKA Robot Manufacturing (Shanghai) Co., Ltd., artificial sanding is currently facing a series of predicaments such as poor working environment, poor quality consistency and low production efficiency. Compared with manual, robot polishing has a high-risk environment instead of artificial. A series of advantages such as ensuring product consistency, reducing worker technical requirements, reducing the number of workers, and high production efficiency. Therefore, robots are currently developing rapidly in this field. “Polishing and polishing robots have a wide range of applications in 3C industry, hardware furniture, medical equipment, auto parts, sanitary ware industry, etc. However, with the layout of various companies, the current market competition is becoming increasingly fierce. We must persist in innovation and form our own technological advantages." He stressed.
“The wheel polishing process produces a large amount of metal powder. In addition to the danger of explosion, if there is no perfect protection, the workers are also prone to suffering from silicosis. It is because of such a harsh working environment that our company has a puzzle with the polishing and polishing robot. Yuan.†Huo Jintian, general manager of Guangdong Lixunda Robot System Co., Ltd., is not without emotion. After entering the polishing and polishing robot industry, through unremitting technological innovation, Lixunda's products now have a variety of workpieces, which can effectively reduce errors and scrap rates, ensure cost stability under stable quality, and automate flexible grinding. The advantages of the series have a large number of customers in the fields of electronics, automobiles, kitchen and bathroom. "However, polishing and polishing robots are not without problems in application. We have analyzed and found that some companies are not willing to 'machine substitution', there are three main factors to consider - not assured quality, one-time investment, Only some of the processes have been modified." Huo Jintian said. It can be seen that although the polishing and polishing robot is in rapid development, in the terminal market, there are still some obstacles to be overcome.
Improve the industrial system and enhance the technological innovation ability . Jinshi Robotics Technology Co., Ltd. from Wenzhou has decades of practical experience in the field of polishing and polishing. He Ganqun, the deputy general manager, pointed out at the summit: "The use of robots for polishing and polishing has liberated personnel from the harsh working environment, and the production efficiency is extremely high, which can satisfy the customers' 24-hour continuous production; in addition, the workers are greatly reduced. Technical requirements, an ordinary employee can handle 4 or 5 robots to discharge materials, and the products produced are of stable quality and consistency." Although there are so many advantages, in the view of He Ganqun, polishing and polishing robots are not without bottlenecks. "For example, the initial investment will be relatively large, and the customer's product quantity is required to be large, and the added value of the product should not be too low. In addition, sometimes at work, if the product itself is defective, there are small pores, sand holes, etc., the robot does not Can identify.†In response to these bottlenecks, Jinshi has implemented a series of continuous optimization programs, which have greatly improved the performance of the products, thus winning the trust of many customers in the sanitary ware, automotive, medical equipment, electrical switch and other industries.
The Ministry of Industry and Information Technology, the National Development and Reform Commission and the Ministry of Finance recently jointly issued the "Robot Industry Development Plan (2016~2020)", proposing the overall goal of industrial development for five years: the formation of a relatively complete robotic industry system, technological innovation capability and international competitiveness is significantly enhanced, products The performance and quality have reached the international level, and major breakthroughs have been made in key components to meet market demand. At the same time, it has set specific targets in four aspects: continuous growth of industrial scale, significant improvement of technology level, major breakthroughs in key components, and remarkable results in integrated applications.
It can be seen that China's robot industry is in a critical period of rapid development and growth. For polishing and polishing robots, with the disappearance of demographic dividend, product cost reduction and product quality improvement, this segment also contains great potential for development. Experts attending the meeting said that the convening of the summit has sorted out the development direction for the grinding industry and injected the driving force for development, which will surely promote the vigorous growth of this industry.
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According to industry insiders, the number of industrial robots in use worldwide has reached 1.6 million units by the end of 2015. Asia is still the largest market. The growth rate of the Chinese market is 17%. The density of industrial robots in China is 49 per 10,000. Great potential, has been for 3 consecutive years...
According to industry insiders, the number of industrial robots in use worldwide has reached 1.6 million units by the end of 2015. Asia is still the largest market. The growth rate of the Chinese market is 17%. The density of industrial robots in China is 49 per 10,000. Market potential It has become the world's largest factory robot market for three consecutive years.