Wire and cable enterprise production equipment management system reference
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Wire and cable enterprise production equipment management system reference
1. Purpose and scope of application
In order to ensure that the equipment used in the production of wire and cable products can always meet the technical requirements of its production process, the applicable precision and in good condition, this management system stipulates all production equipment and equipment operators of cable factories, equipment maintenance workers, equipment management. Personnel must follow the work procedures and codes of conduct performed.
2. Duties
2.1 The Equipment Department is the focal point for the production equipment management of the cable factory.
2.2 The equipment department is responsible for the purchase, installation, precision inspection, operation debugging, maintenance, maintenance, equipment technical files, operator training, maintenance personnel training, equipment spare parts and daily management of the equipment.
3, equipment management program
3.1 Equipment pre-management:
Before the equipment is put into production, (including new equipment, equipment that has undergone large, medium and small repairs, equipment that has just undergone technical transformation or equipment that has been reintroduced into production and operation), the equipment user and relevant personnel shall carry out the safety of the equipment. Inspection, system testing and trial production operations, and record the record.
3.2 Acceptance management:
The equipment department shall serialize the number of production equipment that has been accepted and accepted, build accounts, and compile and archive technical data.
3.3 Basic management:
3.3.1 Quality of personnel
Equipment operators must undergo professional pre-job training, operational skills, safety production awareness, product quality awareness must meet the requirements, obtain the assessment certificate, hold the certificate, and strictly enforce the operating procedures.
3.3.2 Maintenance and lubrication of the equipment
3.3.2.1 All production equipment of the cable factory shall be implemented, and the maintenance system of the two-level equipment shall be maintained by the maintenance personnel of the production equipment and the maintenance of the equipment maintenance personnel. The operator of the production equipment should be responsible for the daily lubrication, maintenance and cleaning of the equipment, and record clearly in the equipment operation record. During the equipment handover, the successor should check the maintenance, lubrication and cleanliness of the equipment. Whether the production equipment has reached a good condition, and found that the problem includes unsafe factors, contact the equipment maintenance personnel in time, perform maintenance, and troubleshoot. 2 Equipment management personnel and equipment maintenance personnel are responsible for guiding and supervising the work of the equipment operator's primary maintenance. 3 equipment maintenance personnel are responsible for the secondary maintenance of the equipment and the equipment lubrication system, monthly warranty quarterly inspection.
3.3.3 Carry out routine maintenance and regular inspection work
1 Equipment operators should check the equipment in combination with the first-level maintenance of each shift. If any faults or hidden dangers are found, they should be reported to the equipment maintenance personnel or equipment management personnel in time. Contact the repair and trouble-shooting. For the overhauled equipment, the equipment operators should The equipment can be put into production operation after a serious trial operation. 2 Equipment maintenance personnel and equipment management personnel shall conduct inspections of each class on key equipments in order to detect hidden dangers in time and eliminate the accidents in the bud period. 3 The equipment department organizes relevant personnel to conduct a general survey of the whole plant equipment every quarter to determine whether the planned maintenance and operation status of each equipment of the whole plant is up to standard.
3.3.4 Planned maintenance of the equipment
The equipment department combines the census of the whole plant equipment every season, and formulates the technical preparation and material preparation for the next year's equipment large, medium repair plan and large and medium repair plan.
3.3.5 The Production Department is responsible for coordinating the timing of the entire plant's large and medium-sized repair tasks.
3.3.6 Discontinuation of equipment To be sealed/enabled, the storage equipment must be in good condition.
3.3.7 Equipment spare parts
According to the estimated demand and actual consumption of spare parts in the whole plant production equipment, the equipment department weighs the contradiction between the possible urgent need and the possible reduction of the inventory of spare parts and spare parts, and makes a reasonable equipment spare parts preparation plan. The spare parts purchase plan is responsible for the storage of spare parts and is responsible for its accuracy.
3.3.8 The equipment department should do a good job in collecting and feedback information on the use of spare parts.
4, equipment management documents
4.1 Equipment account
4.2 Equipment Large and Medium Repair Plan
4.3 Equipment storage account.
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Http://news.chinawj.com.cn Editor: (Hardware Business Network Information Center) http://news.chinawj.com.cn
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