Practice of grease bolts in bridge and culvert construction

The surface friction coefficient of the old structural reinforcement repair riveted structure is generally low. Since riveting requires specialized equipment and personnel, riveting is now rarely used. There are currently thousands of riveted old steel bridges in use around the world. There are more than 12,000 railway steel bridges in China, and more than 10,000 riveted steel bridges are in service. Grease-loading bolts are a good way to solve the repair of riveted old steel bridges. It does not require special handling of the original surface, such as sand blasting.

The screw hole required for grease-filled bolts is not high enough and can be 23 mm larger than the nominal diameter of the screw. If the plate thickness and the screw diameter can be maintained at an appropriate ratio, the grease-impregnated Bolt will provide higher resistance than the replaced rivet.

Eliminate internal corrosion. Since the resin is completely filled with voids, it can completely eliminate internal corrosion (also important for new structures). Due to the gap between the corroded steel sheet and the reinforced steel sheet, the amount used will greatly exceed the amount of gap between the filling screw and the wall of the hole. However, this also completely ruled out the possibility of the steel plate continuing to corrode.

New structure construction 1) For friction type high-strength bolt connections, slippage occurs when overloaded. But for grease-loaded bolts, this momentary slip is impossible. Grease-loaded bolts have the ability to withstand short-term overload. 2) If the plate thickness and the screw diameter can be maintained at an appropriate ratio, the grease-loaded bolt without pre-tension can provide the same resistance as the friction type high-strength bolt. 3) If the space for bolting is small, which requires each bolt to provide higher resistance, then a pre-tensioned grease-filled bolt can solve this problem. The resistance of the pre-tensioned grease-bonding bolt is the sum of two parts, one is friction; the other is the resistance provided by the resin.

Therefore, under the more severe connection conditions, a small amount of pre-tensioned grease-filled bolts can provide relatively large resistance. High-strength bolts require specialized equipment to handle the surface to achieve the desired coefficient of friction. If it is to be preserved, the painted surface must also guarantee the coefficient of friction of the design. For grease-loaded bolts without pre-tension, no surface treatment is required to ensure no slippage. High-strength bolts also require special tightening tools to ensure adequate pre-tensioning, which is not required for pre-tensioned grease bolts. Demolition of grease-filled bolts is difficult unless special preparations are made in advance. For example, a special separating agent is used to prevent the resin from sticking to the screw and the hole wall, while the high-strength bolt is easy to disassemble.

Cost <1> The material cost of the grease bolt includes the following aspects: 1) The cost of the bolt itself. 2) Preparation of the bolts and Washers (drill holes in the Nuts and prepare suitable washers). 3) Preparation and injection of resin. At present, there are a series of products of grease-insulated bolts and corresponding washers in Europe, and the grease-injecting equipment is not complicated, and the resin used for each bolt is very limited, so the material cost is not high.

The labor cost of each grease bolt depends on the following aspects: 1) The total number of grease bolts. 2) The number of bolts per connection. 3) The accuracy of the bolt. 4) The size and length of the bolt. 5) Possible delays. Because the holes must be dry when filling the grease (temporary rain and snow protection facilities may be required).

A grease-filled bolt is installed for 12 minutes. With grease-filled bolts, the number of bolts at the joint can be reduced, which also reduces the cost of the drill and bolt itself. In addition, the lower screw hole accuracy also facilitates installation, which in turn reduces costs.

The installation of the grease-filled bolts completes the installation of the grease-filled bolts in groups of two. One person injects grease and the other checks whether the resin overflows from the leak hole of the lower gasket.

If the time for preparing the resin is added, it takes about 30 minutes to install a set of 20 grease-filled bolts when using a hand-press type injection device. If a long bolt or a large number of bolts are installed, the pneumatic injection device will perform better. The installation procedure for grease-filled bolts is specified in the literature <2>.

Creeping of grease-filled bolts In 1996, severe rust occurred on the webs of the corrugated old steel bridges in Oranienburg, near Berlin. After repeated considerations, the engineer decided to use a grease-filled bolt to join the reinforced steel plate to the rusted web. Since this is the first application of grease-filled bolts in the reinforcement and repair of old steel bridges in Germany, the head of the German side requested the creep curve of the grease-loaded bolts. To this end, test pieces were provided by the construction site and a creep test was carried out at the University of Delft, the Netherlands. The tests were carried out at room temperature (20) and high temperature (70), respectively.

As a new steel structure without slip bolting, grease-filled bolts have their unique advantages in the reinforcement and repair of old bridges and have been proved in European engineering practice. Grease-filled bolts have just emerged. In view of the fact that a large number of old steel bridges in China are facing the problem of reinforcement and maintenance, grease-loaded bolts will also be gradually recognized and widely used in China.

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