Regulating valve preventive maintenance technical method

Preventive maintenance

Preventive maintenance is a planned maintenance before the failure of the regulating valve. It can be understood as a routine maintenance and usually includes the following tasks.

Eliminate stress

The pipeline may generate various stresses due to improper combination or installation, such as thermal stress generated by high temperature medium, stress caused by unbalanced tightening force during installation, stress caused by some human collisions to the regulating valve and its piping. These stresses act on the regulating valve and its pipelines, which can easily affect the performance of the regulating valve. In severe cases, it will affect the regulating system itself, causing the stem and the guide to deform and not centered with the valve seat; for the split valve The body's regulating valve may cause the valve body flange to disengage; the stress may also cause the valve seat to leak. Therefore, at all times, it is necessary to ensure that stress is avoided or eliminated, and the stress is directed away from the regulating valve.

2. Safe operation check

Regulators and related accessories used in explosive hazardous areas should be checked for safe operation, such as whether the sealing cover is tightened, the operation of the safety barrier, the power supply, etc., to ensure that the regulating valve and related accessories can operate safely.

3 check support situation

The optimum position for the installation of the regulating valve is such that the stroke direction of the valve stem is in a vertical plane with the actuator above the valve body. If the regulating valve must be installed at a position where the valve stem is moved horizontally, or if the direction of movement of the valve stem is at a certain angle to the horizontal plane, the actuator should be supported so that the various components of the regulating valve are in a natural state. If the support is not added or the support is improperly installed, the valve stem and the valve seat may be different from each other, which may cause a fault or a leak of the filler. Even if the regulating valve has fixing and supporting measures, it must be inspected regularly, usually once every 2 to 3 months.

4 remove or prevent foreign matter from entering

Always check the presence or absence of rust, welding slag, dirt, etc. in the connecting pipe of the regulating valve, and remove it in time. If it is easy to accumulate foreign matter in the regulating valve and piping, consider installing a simple filtering device on the upstream side of the regulating valve. Where it is easy to penetrate hard materials in the process medium, it is necessary to install a permanent filter device. Because the control valve is closed, a small piece of rust or welding slag is enough to damage the well-welded seat sealing surface, and these dirt can also cause wear on the regulating valve spool and seat, affecting its normal operation.

5 regular maintenance and refueling

Fillers and oilers need to be re-adjusted after a short period of use. In the case of dust, the packing box and the guiding part should be protected by a plastic sleeve or a rubber sleeve around the valve stem. When there is corrosive gas or liquid droplets, special protective measures should be adopted. Generally, the control valve is wrapped with an anti-corrosion bag, but Note that it does not affect its operation. In the case of fire resistance requirements, special refractory coatings, fireproof bags, etc. may be used. The material of the fireproof bag contains multiple layers of ceramic fibers or glass fibers.

6 Transportation and storage

After the adjustment valve is assembled and painted and attached to the actuator, handwheel, positioner and other accessories as required, in order to prevent foreign matter from entering the regulating valve, all air ports connecting the regulating valve should be blocked, and the connecting flange is equipped with a protective cover. Pay attention to the connection points, such as the position of the valve positioner intake pipe and the actuator interface. Any protruding accessories that are easily damaged, such as oil gauges and potentiometer pressure gauges, should be removed from the joint and packaged separately with the regulator valve. The adjustment valve is fixed by a special bracket to prevent looseness and to ensure the overall vertical position or horizontal position. If transported over long distances, it is best to ship in a solid wooden case.

When storing the regulating valve, do not support the regulating valve in sensitive parts such as valve positioners, valve stems, etc. Environmental conditions for transportation and storage should meet the requirements of the product specification. It is best not to carry out other work in the storage area. If it is unavoidable, care must be taken not to touch the regulating valve. The site should also be protected from harsh conditions such as sand, dust, rain, etc. If there is no suitable place, the regulator valve must be placed in a moisture-proof bag or placed in a similar container before storage.

7 Regularly check the air supply and power supply

The gas source is one of the key energy sources for driving the regulating valve. Although the membrane chamber of the pneumatic control valve does not consume air, if the air source system contains impurities such as moisture and oil, the valve positioner, the relay and other accessories may be blocked and malfunction. Therefore, the gas source and power source must be inspected regularly to ensure that the gas source is clean and dry, and the power supply is reliable.

Slewing Bearing

Swing bearing

1.We own the most advanced production machine in China ,can supply you it with highest precision .

2.we have the most professional technologist,they have been worked for worldwide famous slewing bearing

company for years .

3.we supply slewing bearing for many Chinese excavator /loader factories .

4.There are many types of it in stock ,Low MOQ is accepted and can delivery your goods asap.

5.Professional installation is highly recommended.

About our Slewing Rings

Name slewing ring bearing / Excavator SWING CIRCLE
Suitable Brand Excavator
Suitable Model Excavator
Original China
AplliCartion Excavator
Warranty

One year

Delivery time wihtin 3 days after payment confirmed
MOQ 1 set
Packing standard export carton & wooden case or as your require

Many types of excavator slewing bearing for your purchase.

Excavator Brand

Model No.

Excavator

PC30

PC40

PC60-6 (Z=76)

PC60-6 (Z=80)

PC60-7 (Z=76)

PC70-7

PC75U

PC90

PC90-6

PC100-5

PC120-5

PC120-6 (4D95)

PC120-6 (4D102)

PC130-7

PC128UU

PC150-5

PC20HT

PC200-1

PC200-2

PC200-3

PC220-3

PC220-5

PC200-6 (S6D95)

PC200-6P (S6D102)

PC200-7 (Z=92)

PC220-7

PC228UU

PC300-2

PC300-3

PC300-5

PC300-6

PC300-7

PC350-6

PC360-7

PC400-3

PC400-5

PC400-6

PC450

Excavator

HD450-7

HD512

HD100

HD700-1

HD700-2

HD700-5

HD700-7

HD770SE

HD770-1

HD770-2

HD800-7

HD820-1

HD900-7

HD1250-5

HD250-5

HD250-7

HD307

HD516

HD400-7

HD450-5

Excavator
Excavator

EX60-1

EX60-2

EX60-3

EX60-5

EX90

EX100-1

EX100-3

EX100-5

EX120-1

EX120-2

EX200-3

EX200-5

EX210-5

ZX120

ZX160

EX200-1

EX200-2

EX200-3

EX200-5

EX210-5

ZX200

ZX200-3

ZX225

EX220-5

ZX230

ZX240

ZX270

EX300-1

EX300-2

EX300-3

EX300-5

ZX330

EX450

ZX480

Excavator

DH55-5

DH60-7

DH150-7

DH200-3

DH220-3

DH102

DH225-7

DH258-7

DH280

DH290

DH300-5

DH320

DH330-3

DH360-5

DH500

Excavator

SK03

SK09

SK907B

SK100

SK120-5

SK200-1

SK200-2

SK200-5

SK200-6

SK200-8

SK230-6

SK300

SK350-8

Excavator

SH120A2

SH120A3

SH200A1

SH200A2

SH200A3

SH200G3

SH200C3

SH210A3

SH220A1

SH225

SH260

SH265

SH280

SH300/A2

SH340

SH350

SH430

SH40T

SH580

Excavator

R60-5

R60-7

R80-7

R130-5

R130-7

R140

R150W

R170

R200

R210-3

R220-5

R210-9

R215-7

R225-7

R245

R260-5

R280

R290

R300

R305-7

R320

R335-7

R360

R450

Excavator

EC55

EC210

EC240

EC290 EC360

Excavator swing bearing is divided into various specifiCartions:


1.single-row ball slewing bearings with outer teeth or inner teeth , or without teeth;

2.single-row cross roller slewing bearings;

3.double-row different diameter balls slewing bearings;

4.three-row roller slewing bearings and etc.


AppliCartion:


1.Construction Machinery : Cranes, Excavators

2.Mining/Heavy Equipments

3.Port/Marine/Offshore Machinery

4.Forest Industries Equipment


The single-row four points contact ball Slewing Bearing is composed of 2 seat-rings.It features compact in design,and light in weight.

The balls contact with the circular race at four points,via which the axial force,radial force and resultant moment may be born simultaneously.

It may be used for slewing conveyers,welding arms and positioners,light,medium duty cranes,excavators and other engineering machines.

Slewing Ring Bearing Features:

1.High load-carrying capability

2.Ability to accept the combined loads;axial ,radial and tilting moments

3.Flexibility with product design.

4.42CrMo/50Mn material be used to make slewing ring bearing


Product Catalog


1. Single row four point contact ball series.
2. Single-row crossed roller series.
3. Double row ball series.
4. Three-row roller series.
5. Roller and ball combination series.
6. Lightweight outline slewing ring.

Slew bearing for Single-row ball(HS Series)

1. Id:320-4500 Od:550-4500mm
2.material: 52Mn,42CrMo
3.OME service
4.ISO9001-2000 certifiCarte
5.R&D capacity

6.Tolerance:ABEC-1 standard

7.Basic loading rating:Dynamic & Static depend on different model

Dimensions

Mount dimensions

Number of holes

Gear parameters

Designation

mm

mm

m

mm

z

mm

D

d

T

H

h

D1

d1

dn

n

n1

Da

b

662

458

80

70

10

626

494

18

20

4

5

689

135

60

011.30.560

662

458

80

70

10

626

494

18

20

4

6

688.8

112

60

012.30.560

732

528

80

70

10

696

564

18

24

4

6

772.8

126

60

011.30.630

732

528

80

70

10

696

564

18

24

4

8

774.4

94

60

012.30.630

812

608

80

70

10

776

644

18

24

4

6

850.8

139

60

011.30.710

812

608

80

70

10

776

644

18

24

4

8

854.4

104

60

012.30.710

922

678

100

20

10

878

722

22

30

6

8

966.4

118

80

011.40.800

922

678

100

20

10

878

722

22

30

6

10

968

94

80

012.40.800

1022

778

100

90

10

978

822

22

30

6

8

1062.4

130

80

011.40.900

1022

778

100

90

10

978

822

22

30

6

10

1068

104

80

012.40.900

1122

878

100

90

10

1078

922

22

36

6

10

1188

116

80

011.40.1000

1122

878

100

90

10

1078

922

22

36

6

12

1185.6

96

80

012.40.1000


Crane Slewing Bearing,Turntable Slewing Ring Bearing,Excavator Turntable Slewing Ring Bearing,,Four Point Slewing Ring Bearing

Shijiazhuang Longshu Mechanical & Electrical Equipment Trading Co., Ltd. , https://www.lsjgbearing.com